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Custom Gable Boxes

Gable boxes are a great way to package all items, from food to favors and gifts. These sturdy cardboard containers feature an easy-to-assemble design, boasting a unique roof-like shape that adds a touch of style.

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How RushCustomBoxes Creates Gable Boxes: A Step-by-Step Process

At RushCustomBoxes, we strive for nothing less than excellence when creating gable boxes that meet your distinct packaging needs. We follow a thorough process from start to finish, with each step carried out carefully to guarantee remarkable craftsmanship and unparalleled customer satisfaction. Here is an overview of how gable boxes are manufactured:

Design Consultation

To ensure you receive the best-personalized product packaging, our team begins by understanding your needs and your design preferences. We will work with you to gain crucial information for your gable box, including the size, shape, and objectives of your product or brand. This partnership will allow us to craft a solution for your packaging that delivers exactly what you are after. With our specialized design, your vision will become a reality.

Material Selection

At RushCustomBoxes, we responsibly source suitable materials for your gable boxes. We have an extensive selection of quality materials, including SBS paperboard, corrugated cardboard, sustainable Kraft paper, and specialty options to accommodate your specifications. Our materials are all sourced carefully to ensure safe protection and longevity for your products.

Structural Design

We specialize in crafting custom gable boxes that satisfy all the requirements. Our cutting-edge design software enables us to shape the gable tops with precision, add a strong handle, and determine the optimal dimensions for your product packaging. Our goal is to ensure the boxes are both attractive and structurally sound. We prioritize functionality, quality, and aesthetics, giving you an excellent final product.

Customization and Branding

For the utmost customized look, we offer a range of add-ons such as hot-stamping, embossing, and more. Our team is dedicated to providing you with a packaging style that stands out and expresses the distinct identity of your brand. Get ready to show off your product in the most impressive way possible!

Printing and Finishing

Once the design and customization have been completed, it is time to move on to the printing and finishing stage. We use state-of-the-art printing presses and premium inks to guarantee high-definition, vivid prints. Additionally, we provide various finishing options such as soft-touch, gloss or matte lamination, foiling, or spot UV coating to bring out the visual appeal of your gable boxes and ensure their protection.

Die-Cutting and Assembly

After our expert die-cutting process, we assemble your gable boxes! Using our experienced technicians, the boxes are carefully folded, glued, and put together to ensure they look great and last! Our precision cutting and assembly guarantees that the gable boxes produced are of the highest quality, perfect for whatever you need.

Quality Assurance

At every step of the production process, we perform rigorous quality checks. Our quality assurance team is dedicated to ensuring that our custom-made gable boxes meet both our own exacting standards and your precise requirements. We inspect them for accurate printing, proper assembly, and sturdy structural stability. Rest assured that your products will meet the highest quality criteria!

Packaging and Delivery

Once all the custom gable boxes have passed our rigorous quality inspections, they are packaged carefully to ensure they reach you undamaged. We use protective packaging materials such as bubble wrap or padded inserts to protect them on their journey. Additionally, our efficient delivery staff ensures that your boxes arrive on time and in perfect condition so that you can proudly push your products!

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Specifications

  • Dimensions: Custom sizes
  • Material Options: Corrugated cardboard, paperboard, Kraft stock, textured cardstock
  • Add-ons: Foil stamping, embossing, debossing, raised ink letters, spot UV, window cutouts
  • Printing Options: Digital, Offset
  • Ink Options: Water-based, Soy-based
  • Color Process: 1-4 color CMYK, PMS (Pantone Matching System)
  • Design Requirements: .ai, .psd, .pdf, .eps, .cdr format design files in 300 DPI
  • Finishes/Coatings: Matte, gloss, soft-touch, metallic foil
  • MOQ: 50 units
  • Production Lead Time: 3-5 days from design approval
  • Packaging: Flat-packed
  • Shipping: DHL, FedEx, UPS
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(213) 814-4187